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Public Notice : Notice issued under section 64(2) of the Electricity Act 2003


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5. Variable Charges

5.1 Coal Consumption

The generating unit uses coal from the collieries of Central Coalfields Ltd. (CCL). The coal is transported through road over a distance of about 34 to 49 kms. The completion of MGR system to transport coal is delayed and efforts are being made to complete this as early as possible. The Petitioner received Rs.8 crores from the Government of Jharkhand towards construction of MGR system in 2006-07.

In the tariff order for the year FY 2004-05 and FY 2005-06, the Honourable Commission had allowed specific consumption of coal at 0.56 kg/kWh based on the normative heat rate of 2500 kcal/kWh, as per Honourable Commission’s regulations on Terms and Conditions for Determination of Thermal Generation Tariff dtd. 28th July 2004 while the actual specific consumption of coal was 0.7 kg/kWh and 0.69 kg/kWh for FY 2004-05 and FY 2005-06 and heat rates were 2946 kCal/kWh and 2958 kCal/kWh for the two years respectively. The normative levels are far from the ground situations experienced by most plants in India. The normative level of heat rate may be applicable for the stations operating at high level of efficiency and high plant load factor. The all-India average specific consumption of coal as per CEA’s Review of Performance of Thermal Power Stations (2005-06) the all India for FY 2005-06 was 0.7 kg/kWh and for Eastern region as a whole it was 0.72 kg/kWh. However, the Honourable Commission approved only a normative specific consumption of coal of 0.56 kg/kWh. TTPS is incurring heavy loss due to low specific consumption allowed by the Honourable Commission.

The Tenughat Thermal Power Station is operating under various constraints.

·        Momentary outages due to tripping of transmission lines.

·        Outages due to other reasons.

·        Backing down of the units under instructions of JESB due to lack of load. 

Due to the number of tripping of transmission lines and lack of load the generating units are backed down resulting in frequent shutting down and start ups. This impacts the fuel and plant efficiency adversely. The actual specific consumption of coal and heat rate were 0.656 kg/kWh and 2821 kCal/kWh even when PLF was comparatively higher in FY

2006-07. In FY 2007-08 due to breakdown maintenance of one unit the plant PLF will be much lower and the Petitioner expects at best to retain the lower level of specific coal consumption of 0.656 kg/kWh and heat rate of 2821 kCal/kWh of FY 2006-07. The Petitioner therefore requests the Honourable Commission to approve 0.656 kg/kWh as specific consumption of coal and heat rate 2821 kCal/kWh for the FY 2007-08. 

The Petitioner requests the Honourable Commission to consider the actual heat rate observed by the Petitioner in its generation plant.

Table 25: Projected Specific Coal Consumption & Heat Rate for FY’07

Year

Specific Coal Consumption (%)

Heat Rate (kCal/kWh)

2007-08

0.656

2821

5.1 Coal Consumption

The transport of coal on a bumpy road in fully loaded trucks is resulting in loss of coal by spilling from the trucks. In addition, there is loss due to wind, evaporation of moisture, during rainy season the coal powder gets washed out.  All these factors result in loss of coal in transport and storage. The coal is weighed at loading end and at receiving end, the difference accounts for loss in transit. The experience has shown that the loss accounts to about 1% of coal transported.  However, the Honourable Commission approved only the normative 0.8% of coal transported. TVNL requests the Honourable Commission to allow 1% of total coal transported towards transit loss in FY 2007-08.

5.2 Specific Consumption of Oil

The specific consumption of secondary fuel (oil) during the last two years is given below:

Table 26: Specific Oil Consumption

Year

Specific Consumption (ml/kWh)

2005-06

3.90

2006-07

2.31

 

The station authorities had brought down the oil consumption considerably during FY 2006-07 to 2.31 ml/kWh from the 6 – 14 ml/kWh levels experienced during FY 2000-01 to FY 2003-04. The norm of 2.0 ml/kWh may be workable for a station working efficiently. It may be difficult to limit the oil consumption to 2.0 ml for a station like

TTPS with a numerous outages due to transmission line trippings, backing down of units, etc.  However the Petitioner has taken initiative to reduce the specific oil consumption to 2.31 ml/kWh in FY 2006-07. The Petitioner shall endeavor to maintain specific oil consumption at FY 2006-07 level and requests the Honourable Commission to allow 2.31 ml/kWh during the FY 2007-08.

5.3 Fuel Prices and Costs

The cost of coal billed by CCL in FY 2006-07 was Rs.1097.89/MT and the transport cost by road is Rs.160.85/MT resulting in a delivered cost of coal at the thermal station at Rs.1258.73/MT. Assuming a modest 5% increase in the cost of coal and transport the estimated cost per MT is projected at Rs.1321.67/MT for the year 2007-08.

The delivered cost of oil at the thermal station by the oil companies is Rs.27835/KL during the year 2006-07 as compared to Rs.20555/kl in 2004-05 registering an increase in prices at a CAGR of 16.4%. Assuming a modest 10% increase the oil price is estimated at Rs.30619/KL for the year 2007-08

The cost of coal and oil consumption based on the estimated prices for FY 2007-08 indicated above and the coal and consumption worked against the projected electricity generation results in an aggregate fuel cost of 158.90 crores for FY 2007-08 as detailed in the Table 27 below:

Table 27: Variable Cost

S.No

Item

Derivation

Unit

2006-07 (Actual)

2007-08 (Proposed)

1

Installed Capacity

IC

MW

420

210

 

PLF

PLF

%

73.80%

50.34%

 

Generation

A = IC*PLF*8.76

MU

2715

1679

 

Auxiliary Consumption

B

%

12.00%

12.00%

 

Net Generation

C = A*(1-B)

MU

2389.31

1477.52

2

Specific Coal Consumption

D

kg/kWh

0.656

0.656

 

Total Coal Consumption

E = A*D*1000

MT

1781571

1101424

 

Total Consumption Including Transit Losses

E’’ =  E*1.01

MT

1799387

1112438

 

Delivered Coal Price

F

Rs./MT

1258.73

1321.67

 

Total Coal Cost

G = E*F

Rs.lakhs

22649.42

14702.72

3

Specific Oil Consumption

H

ml/kWh

2.31

2.31

 

Total Oil Consumption

I = A*H

Kl

6269

3878

 

Delivered Oil Price

J

Rs./kl

27835

30618.50

 

Total Oil Cost

K = I*J

Rs.lakhs

1744.98

1187.54

4

Coal Cost per Unit

L = G/C

Rs./kWh

0.948

0.995

 

Oil Cost per Unit

M = K/C

Rs./kWh

0.073

0.080

5

Total Fuel Cost

N = G+K

Rs. lakhs

24394.40

15890.26

 

Total Fuel Cost per Unit

O = L+M

Rs./kWh

1.021

1.075

 

The proposed variable/energy charges of Rs.158.90 crores and expected generation of 1679 MUs would result in a energy tariff charge of Rs.1.075/kWh for FY 2007-08. The Petitioner requests the Honourable Commission to kindly approve this.

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